Wopanga PCB Assembly Wotsogola: makiyi otembenuka kwathunthu ndi makiyi osinthika
PCB ShinTech ndi imodzi mwamakampani odziwika bwino a PCB Assembly ku China, omwe ali ndi zaka 15+ popereka ndikusonkhanitsa matabwa ozungulira.Malo athu apamwamba kwambiri amagwiritsa ntchito zipangizo zamakono za SMT ndi Through-hole kuti apange zinthu zabwino komanso zodalirika panthawi yake kwa makasitomala athu.
ntchito
NTCHITO ZONSE ZA TURNKEY NDI ZONSE
Utumiki wa msonkhano wa PCB kwathunthu
Ndi msonkhano wathunthu wa turnkey, timachita mbali zonse za polojekitiyi: kupanga matabwa ozungulira opanda kanthu, zida zopangira zinthu ndi zigawo, kuwotcherera, kusonkhana, kugwirizanitsa zipangizo ndi fakitale ya msonkhano pa nthawi zotsogolera, zowonjezera zowonjezera / zosinthika, ndi zina zotero, kuyang'anira ndi kuyesa, ndi kutumiza katundu kwa kasitomala.
Kitted turnkey / gawo la msonkhano wa PCB
Tsatirani/kitted turnkey imalola makasitomala kuwongolera njira imodzi kapena zingapo zomwe zalembedwa pamwambapa.Nthawi zambiri pamakina otembenukira pang'ono, kasitomala amatitumizira zinthuzo (kapena zotumizidwa pang'ono ngati sizikuperekedwa zonse) ndipo timasamalira zotsalazo.
Kwa iwo amene akudziwa zomwe akufuna mu PCBs awo, koma mwina alibe nthawi kapena zipangizo kusonkhanitsa, kitted kusindikizidwa gulu gulu msonkhano ndi kusankha wangwiro.Mutha kugula magawo kapena magawo onse ndi magawo omwe mukufuna, ndipo tidzakuthandizani kusonkhanitsa ma PCB.Izi zitha kukuthandizani kuti muzitha kuyendetsa bwino ndalama zopangira komanso kudziwa zomwe mungayembekezere ndi matabwa omalizidwa.
Mulimonse momwe mungagwiritsire ntchito makiyi omwe mungasankhe, timaonetsetsa kuti ma PCB opanda kanthu amapangidwa motsatira ndondomeko, amasonkhanitsidwa bwino komanso kuyesedwa mwaluso.Ndi njira zodzichitira zokha, timatha kukwaniritsa projekiti yanu bwino kuyambira ma prototypes mpaka kupanga ma voliyumu akulu.
NTHAWI YOTSOGOLERA
Nthawi yathu yotsogolera yaku Turkey PCB misonkhano nthawi zambiri imakhala yozungulira masabata a 2-4, kupanga PCB, kufufuza zinthu, ndi kusonkhana kudzamalizidwa mkati mwa nthawi yotsogolera.Pautumiki wa PCBA, masiku 3-7 angayembekezere ngati matabwa opanda kanthu, zigawo ndi zigawo zina zakonzeka, ndipo zingakhale zazifupi ngati masiku 1-3 a prototypes kapena quickturn.
1-3 ntchito masiku
● 10 ma PC Maximum
3-7 masiku ntchito
● 500 ma PC Maximum
7-28 ntchito masiku
● Pamwamba pa ma PC 500
Kutumiza Kwadongosolo Kumapezekanso Kupanga Kwapamwamba Kwambiri
Nthawi yotsogolera ikutengera zomwe mwagulitsa, kuchuluka kwake komanso ngati ndi nthawi yogula kwambiri.Chonde funsani woimira malonda anu kuti mudziwe zambiri.
Mawu
Chonde phatikizani mafayilo otsatirawa kukhala fayilo imodzi ya ZIP ndikulumikizana nafe pasales@pcbshintech.comkwa mawu:
1. PCB Design Fayilo.Chonde muphatikizepo ma Gerber onse (ocheperapo timafuna zosanjikiza za mkuwa), phala la solder, ndi masikirini a silika).
2. Sankhani ndi Malo (Centroid).Chidziwitso chiyenera kukhala ndi malo, matembenuzidwe, ndi otsogolera.
3. Bili ya Zida (BOM).Zomwe zaperekedwa ziyenera kukhala zamakina owerengeka (zokonda Excelleon).BOM yanu yopukuta iyenera kuphatikizapo:
● Kuchuluka kwa gawo lililonse.
● Reference Designer - alphanumeric code yomwe imatchula malo achigawo.
● Wogulitsa ndi/kapena MFG Part Number (Digi-Key, Mouser, Etc.)
● Kufotokozera mbali
● Kufotokozera kwa phukusi (QFN32, SOIC, 0805, etc. phukusi ndilothandiza kwambiri koma silikufunika).
● Mtundu (SMT, Thru-Hole, Fine-pitch, BGA, etc.).
● Pakuphatikiza pang'ono, chonde lembani mu BOM, "Osayika" kapena "Osalongedza" pazinthu zomwe sizidzayikidwa.
Tsitsani zofunikira zathu zamafayilo:
Kutha kwa Msonkhano
Kuthekera kwa msonkhano wa PCB wa PCB ShinTech kumaphatikizapo Surface Mount Technology (SMT), Thru-hole, ndi ukadaulo wosakanikirana (SMT yokhala ndi Thru-hole) pakuyika kumodzi komanso mbali ziwiri.Passive Components ngati phukusi la 01005, Ball Grid Arrays (BGA) yaying'ono ngati .35mm pitch yokhala ndi X-Ray yoyang'aniridwa, ndi zina zambiri:
Maluso a Msonkhano wa SMT
● Pansi Pansi mpaka kukula kwa 01005
● Ball Grid Array (BGA)
● Ultra-Fine Ball Grid Array (uBGA)
● Quad Flat Pack No-Lead (QFN)
● Phukusi la Quad Flat (QFP)
● Plastic Leaded Chip Carrier (PLCC)
● SOIC
● Phukusi-Pa-Phukusi (PoP)
● Phukusi Laling'ono (Pitch of 0.2 mm)
Kudzera mu Hole Assembly
● Automated and Manual through-Hole Assembly
● Thru-hole luso msonkhano ntchito kulenga kugwirizana amphamvu poyerekeza pamwamba phiri luso chifukwa kutsogolera kuthamanga njira yonse kudutsa bolodi dera.Mtundu wa msonkhano uwu nthawi zambiri umasankhidwa kuti uyesedwe ndi kujambula zomwe zimafuna kusinthidwa pamanja ndi ntchito zomwe zimafuna kudalirika kwambiri.
● Njira zoyikira m'mabowo nthawi zambiri zimasungidwa pazigawo zokulirapo kapena zolemetsa monga ma electrolytic capacitor kapena ma electromechanical relays omwe amafunikira mphamvu yayikulu kuti athandizire.
BGA Msonkhano Wamphamvu
● Kuyika kwamakono kwa Ceramic BGA, Pulasitiki BGA, MBGA
● Kutsimikizira kwa BGA pogwiritsa ntchito nthawi yeniyeni ya HD X-ray yowunikira kuti athetse vuto la msonkhano ndi mavuto a soldering, monga soldering lotayirira, kuzizira kozizira, mipira ya solder ndi phala bridging.
● Kuchotsa & Kusintha BGA's & MBGA, osachepera 0.35mm phula, lalikulu BGA's (mpaka 45mm), BGA Rework ndi Reballing.
Zosakaniza Zosakaniza Zosakaniza
● Mixed Assembly - Through-Hole, SMT ndi BGA zigawo zikuluzikulu zili pa PCB.Ukadaulo wosanganiza umodzi kapena mbali ziwiri, SMT (Surface Mount) ndi bowo la msonkhano wa PCB.BGA imodzi kapena iwiri mbali imodzi ndi micro-BGA kukhazikitsa ndi kukonzanso ndi 100% X-ray kuyendera.
● Kusankha kwa zigawo zomwe zilibe mawonekedwe okwera pamwamba.
Palibe phala la solder lomwe likugwiritsidwa ntchito.Ndondomeko yosonkhanitsa mwamakonda kuti igwirizane ndi zofunikira za makasitomala athu.
Kuwongolera Kwabwino
Timagwiritsa ntchito njira zowongolera bwino.
● Ma PCB onse opanda kanthu adzayesedwa ndi magetsi ngati njira yokhazikika.
● Mafupa ooneka adzawunikidwa ndi diso kapena AOI (automated optical inspection).
● Misonkhano yoyamba imayang'aniridwa ndi akatswiri odziwa bwino ntchito.
● Pakafunika, kuyang'ana m'nyumba kwa X-ray kwa malo a BGA (Ball Grid Array) ndi njira yokhazikika.
PCB Assembly Facilities ndi Zida
PCB ShinTech ili ndi mizere 15 ya SMT, mizere itatu yodutsa-bowo, mizere itatu yomaliza ya msonkhano mnyumba.Kuti tikwaniritse magwiridwe antchito apamwamba kwambiri kuchokera pagulu la PCB, timagulitsabe zida zaposachedwa, kukonzanso ukadaulo pakati pa ogwiritsa ntchito omwe amatsimikizira ma phukusi abwino a BGA's ndi 01005 komanso magawo onse omwe amapezeka nthawi zambiri.Nthawi zina timakumana ndi zovuta pakuyika magawo, PCB ShinTech imakhala ndi zida zamkati kuti ikonzenso mwaukadaulo gawo lililonse.
PCB Assembly Equipment List
| Wopanga | Chitsanzo | Njira |
| Comiton | MTT-5B-S5 | Conveyor |
| GKG | G5 | Printer ya Solderpaste |
| YAMAHA | YS24 | Sankhani ndi Malo |
| YAMAHA | YS100 | Sankhani ndi Malo |
| ANTOM | Chithunzi cha SOLSYS-8310IRTP | Reflow Oven |
| JT | NS-800 | Reflow Oven |
| OMRON | VT-RNS-ptH-M | AOI |
| Qijia | QJCD-5T | Uvuni |
| Suneast | Zithunzi za SST-350 | Wave Solder |
| ERSA | VERSAFLOW-335 | Selective Solder |
| Malingaliro a kampani Glenbrook Technologies, Inc. | CMX002 | X-ray |
PCB & Electronic Assembly Njira
Momwe tingathere, tidzagwiritsa ntchito njira zodzipangira zokha kuyika zida pa PCB yanu yopanda kanthu, pogwiritsa ntchito zomwe mwasankha ndikuyika data ya CAD.Kuyika kwazinthu, mawonekedwe ake ndi mtundu wa solder nthawi zambiri zimatsimikiziridwa pogwiritsa ntchito Automatic Optical Inspection.
Magulu ang'onoang'ono amatha kuikidwa ndi manja ndikuwunikiridwa ndi maso.Zogulitsa zonse zidzakhala pamiyezo ya Class 1.Ngati mukufuna Class 2 kapena Class 3, chonde tifunseni kuti tigwire mawu.
Kumbukirani kulola nthawi kuwonjezera pa nthawi ya msonkhano yomwe mwatchulapo kuti tithe kupanga BOM yanu.Tidzalangiza kuwonjezereka kwa nthawi yobweretsera mu quote yathu.
Tumizani kufunsa kwanu kapena pempho la mtengo kwa ifesales@pcbshintech.comkuti mulumikizane ndi m'modzi wa oyimira athu ogulitsa omwe ali ndi chidziwitso chamakampani kuti akuthandizeni kupeza malingaliro anu kuti mugulitse.
